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46 Interesting Facts Digital Screen Printing Machine For Clothing | Dtg Printer
- Special effects printing is all about adding extra dimensions to a print. From raised print to textures to shines, sparkles, and glows, there’s a specialty ink or additive to do it. The best part is you can combine these for creations only limited by imagination and budget. - Source: Internet
- The best t-shirt printing machine for a small business needs to be low-maintenance as well, so we also looked at the overall running costs. Before purchasing, it’s essential to check the frequency of cleaning and servicing required, as well as the cost of replacement parts. While you can’t avoid some maintenance costs, you can definitely minimize them by choosing a machine that’s easy to keep in good condition. - Source: Internet
- Pro tip: Discharge and water-based inks, when used with screen printing, will produce prints with virtually no “hand” (feel of the ink), and in fact, discharge used by itself leaves zero ink deposit. But these techniques will not work on all garment types and are considered specialty inks. For the purposes of this post, I’m comparing traditional Plastisol screen printing with DTG. - Source: Internet
- Screen printing is the classic technique of pushing plastic-based ink through the mesh and onto the garment. It’s the most versatile and popular printing method. DTG is the newer technique of spraying ink onto the garment. It’s the fastest and easiest way to print, especially designs with many colors. - Source: Internet
- If an image is photographic or has gradients (fades, blends), screen printing will require halftones (tiny dots). You might remember seeing them if you ever looked at a comic book with a magnifying glass. On a T-shirt, these dots are visible if you look close enough. - Source: Internet
- There is a very simple way to bring color and life into a garment just by getting a print on it. These days garment printing has become very simple and less time consuming. You can get any picture of your choice printed on the garment. - Source: Internet
- Digital screen printing imprints a design onto fabric, or other substrates using computer aided design. Substrates may be composed of foam, fabric, vinyl or other materials. Traditional screen printing is a mechanical technique in which ink is applied to a substrate through a mesh screen, or series of mesh screens. - Source: Internet
- On the plus side, instead of individual colors, you achieve a spectrum of colors using four to six colors. DTG is based on process printing, which relies on the CMYK color model: cyan, magenta, yellow, and black, with newer machines incorporating red and green for a wider color range. Learn more about CMYK here. - Source: Internet
- The price per print can also depend on the number of colours you want to use. Black and white digital printing is cheaper, but there’s no difference if you decide you want one colour or one hundred. An additional screen is required for each new colour with screen printing which means any additional colours will cost you. - Source: Internet
- “Popularly, the best approach would be short run, on demand textile printing including T-shirts, polo shirts, sweatshirts, baby clothes, tote bags and other cotton items as well as sportswear. Garment personalisation however is extremely flexible therefore printers should explore how to stand out.” - Source: Internet
- Screen printing’s original roots go back to Egyptian times with stencilling and then later in China (900 A.D.) when they first forced ink through silk fabric to create images. It was then that ancient artists first stretched silk fabric across a frame and poured hot beeswax into it. Although, it wasn’t until the 1880’s that screen printing took off as a commercial process for decorating fabric. - Source: Internet
- For details, DTG handles them much better than screen printing. The smallest parts of the design can include fine lines, small text, textures, and tiny elements. DTG not only holds the tiniest of details but does so consistently over the course of the print run. - Source: Internet
- Few things in life are truly consistent, but when printing a run of T-shirts, we want them to look identical. And DTG crushes it in the consistency department. Since the machine processes a digital file and prints it directly onto the shirt, there are almost no variables to worry about. - Source: Internet
- Most online on-demand printing companies are currently using DTG printing machines. Here at RushOrderTees, we have some of the most state-of-the-art machines on the market, and our volume of DTG prints increases year over year. But we rely on traditional screen printing for high quantities. - Source: Internet
- “Here at ROQ, the company has been in the market since 1983 and have machines installed in almost 80 countries globally. With vertical integrated facilities with more than 720 employees, ROQ is known by its state-of-the-art screen-printing machines.” - Source: Internet
- DTG uses halftones as well, but these digital machines can print up to 1200 DPI, and use diffusion dither. To get extra technical, this is a frequency modulated halftone instead of an amplitude modulated halftone. It can sometimes result in a grainy look, but a much better reproduction of small details. - Source: Internet
- We also looked at all the extra features that each machine offers, such as the ability to print on a variety of materials, including sweatshirts, banners, and blankets, or allow sublimation printing. Some of the best printing machines offer automatic cutting, which can save you a lot of time, and others come with built-in dryers so that your prints are ready to wear as soon as they come off the machine. These are all nice-to-haves that can make your life a lot easier, so we certainly took them into consideration when making our selections. - Source: Internet
- Caption: Smithers’ The Future of Digital Textile Printing to 2026 said digital textile printed volumes will increase 13.9% CAGR from 2021 to 2026, to reach 5.531m sq m annually - Source: Internet
- The bar to enter for most printing companies is fairly high–professional machines can cost $15,000 all the way up to $800,000. But as business investments go, it’s a good one. A company can start taking low-quantity, on-demand orders without the typical set-up cost and effort of screen printing. - Source: Internet
- Diamondback E™ is an evolution of the popular Diamondback series line of versatile, highly-affordable automatic screen printing presses that brought full-featured servo index-driven automatics to the entry-level user. Now with electric printheads, the Diamondback E is the ultimate bang for the buck entry-level automatic screen printing press. It’s available in 6, 8 or 10 colors. Diamondback E has a maximum image area of 41 x 46 cm (16" x 18"), and can accept screen frames up to 58 x 84 x 5 cm (23" x 33" x 2"). - Source: Internet
- Full color graphic reproduction on a substrate is achieved using a four color ink process, in which each ink color is pressed through a design cut out of a mesh material. Cyan, magenta, yellow, and black inks are used in four color printing, as virtually any color can be reproduced using varying amounts of each of these colors. As the ink goes through the small holes, a pattern is formed through the merging of the different layers of ink. Heat is typically applied to fix the design onto the substrate. Digital screen printing automates what was previously an expensive and tedious process that required a setup, and is not economically practical for small press runs. - Source: Internet
- So there you have it. Hopefully, our guide has given you a better idea of the processes involved and finished you can achieve with screen printing and digital printing. If you’d like to speak to one of our printing pro’s, or if you would like a quote on our digital printing services, feel free to get in touch using the quick enquiry form to the right. - Source: Internet
- There are mainly two techniques that are used for t-shirt printing. One is screen printing and the other is digital printing. The method of screen printing dates back many thousand years and has not advanced much over the years. - Source: Internet
- Diamondback E screen printing presses feature electric printheads that provide smooth, consistent print carriage movement, while side frame holders with pneumatic clamps facilitate rapid screen loading, holding roller frames securely without special adapters, delivering excellent stability on a wide variety of screens. Features like pneumatic squeegee/floodbar clamps with calibrated tool-free angle adjustment and pneumatic squeegee pressure regulators with pressure gauges on each printhead offer exceptional control of print parameters. A high-resolution touchscreen control panel with easy-to-use, icon-based logic and built-in tutorial screens effectively put a user’s manual at the operator’s fingertips. - Source: Internet
- The method has an ancient history. It is sometimes referred to as silkscreen printing, as silk was historically used in the origins of the process in Asia thousands of years ago. A substrate is the surface to which the ink is applied. - Source: Internet
- Time is money, so you’ll want a digital shirt printing machine that can churn out prints quickly. We checked the printing speeds of each machine, as well as the estimated time it takes to set up and load a design. The faster, the better - customers won’t want to wait around forever for their custom t-shirt. On top of that, the quantity of prints that a machine can produce in an hour is also important to consider, especially if you’re planning on accepting large orders. - Source: Internet
- Also, the fabric’s color can be a problem, mostly due to dye migration. This happens when the garment dye bleeds into the ink and discolors the print. And digital printing on fluorescent colors is not advised. - Source: Internet
- The process is automated through the use of piezo electric print heads. The same technology is also used in desktop color inkjet printers. The computer aided design employed in digital screen printing technology has vastly increased the potential for this method of printing. - Source: Internet
- With screen printing, we can duplicate literally any color you need using Pantones. That includes colors outside CMYK’s range, super-saturated colors, and specialty inks. For precision color matching capability, it’s no contest. - Source: Internet
- “The general want for self-expression and individualisation is ever growing; people want to share their passions, their emotions and their personalities with the world, and most of them want to receive their order almost as soon as they’ve ordered,” aeoon said. “aeoon’s flexible printing systems guarantee fast fulfilment, fast delivery and in-time updates on orders.” - Source: Internet
- Screen printing doesn’t have this durability problem– as long as it’s done right. If the ink is not applied correctly or not cured properly, even Plastisol can start to fade or deteriorate. But we all have that shirt in our drawer from the family reunion 20 years ago that is holding on longer than memories. - Source: Internet
- Intricate, elaborate designs may be created using a computer design program, then these designs may be output in an automated fashion. Since the digital screen printing process uses inkjet inks, the durability of the finished product is not as high, typically, as it would be using traditional screen printing methods. Digital garment printing is often used to personalize items for sports teams, clubs, associations, and other similar applications. Shorter print runs are generally used in this technology. For longer runs, traditional screen printing is typically used, as it is more cost effective. - Source: Internet
- Yes. While there are no set up fees, associated with DTG printing, volume discounts are based on the number of pieces ordered per design print size. For example you may want to order toddler shirts with a front print of 5" wide and you also want to order the same design on adult shirts printed at 10" wide. The toddler shirts will be counted as one order and the adult shirts will be counted as a separate order. If you order toddler shirts and adult shirts with the design printed at 5" on all the shirts, all pieces can be on the same order. - Source: Internet
- Newer automatic machines (like we have) can easily print over 100 T-shirts per hour. This allows printing companies (like ours) to crank out high-volume orders with the highest quality in the business. Just ask the Philadelphia 76ers: every season we print tens of thousands of shirts for them in a matter of days. - Source: Internet
- Commercial grade digital screen printing machines are several feet wide, and can accommodate jobs that involve custom printing rolls of fabric for fashion designers, or printing large signs. Smaller machines are available for hobbyists or small-scale enterprises selling customized clothing or other articles. Products that are created through digital screen printing are used in signage, and the manufacturing of designs printed on clothing and textiles. - Source: Internet
- Screen printing is less limited when it comes to locations. As long as the printer can position the garment on a platen, it can be screen printed. This goes for pant legs, hoods of hoodies, on-pocket prints, side prints, etc. When your job requires versatility in the process, screen printing is the way to go. - Source: Internet
- When it comes to popularity, everybody loves the champ. Screen printing is the crowd favorite and has been for decades. The factors that this classic print method excels at are the main things that people look for in a custom tee: ink vibrancy, durability, and affordability. - Source: Internet
- Depending on the quantity of prints you require, you might be better off using one of the methods over the other. For example, is you’re after a small number of copies, then screen printing probably isn’t the best way to go as the initial setup can be expensive. However, the more prints you need, the cheaper this process will work out in the long run as once the screen printing machine has been calibrated, there’s no need to do it again. This setup is often charged as a one-off fee – the origination fee. - Source: Internet
- Typically, this decision is made for you. It’s based on your number of items, the design, and the garments to be printed. You can rest assured our project specialists and printing experts will provide the best print method for your particular needs. - Source: Internet
- If you’re planning on doing any sort of heat transfer printing, then you’ll need a machine that comes with temperature control features. This is important for ensuring that your prints come out looking sharp and without any defects. The very best t-shirt printing machines on our list come with some sort of heat control, but we did pay extra attention to those that offered more precise temperature regulation. - Source: Internet
- This feel is also known as “hand” in the screen printing business. A request for “soft hand” usually means using discharge or water-based ink. We can still achieve a soft hand with Plastisol by thinning the ink down with an additive to make it smoother and more lightweight on the shirt. - Source: Internet
- The last thing you want is to be spending hours trying to figure out how to operate your apparel printing machine when you could be using that time for marketing and design. There are different types of t-shirt printers, such as heat press machines, screen printing machines, or DTG printer options. Depending on which technology you choose, the learning curve will be different. - Source: Internet
- There is a tray containing platen on which t-shirt is placed, this tray moves below the print-head as a paper moves and the printing is done. This technology was first used on 100% cotton fabric. These are still the most excellent mediums as it gives the best finishing to the print. - Source: Internet
- Also active in this sector is Epson. Phil McMullin, pro graphics sales manager at Epson UK, highlighted Smithers’ The Future of Digital Textile Printing to 2026 survey, which said that more than a third of consumers interested in personalised textile products and prepared to pay a premium for them. As such, digital textile customisation is opening up a number of business opportunities and driving considerable growth. - Source: Internet
- The screen printing process has many variables: screen tension, mesh, ink viscosity, dot gain, flash dry temperature, squeegee sharpness, pressure and angle, registration, etc. The list goes on. Each one of these things can make a difference on its own, so when you combine them all, chances are there’s going to be some variation. - Source: Internet
- Screen printing has some difficulty holding details. For that reason, we pay special attention to screen-printed jobs with details and ensure we set your order up for success. Sometimes we advise customers to adjust their artwork slightly to compensate. For example, increasing the text size. - Source: Internet
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